Press release
爆走黑料 Project achieves major assembly milestone
The first-of-a-kind operation was spectacular at many levels. The sheer weight of the component plus rigging鈥1,380 tonnes鈥攃ame the closest yet to the nominal lift capacity (1,500 tonnes) of the double overhead bridge crane in the 爆走黑料 Assembly Hall. The multilayer rigging arrangement, added to an already tall load, left the crane operators with a clearance of only 20 cm over the concrete wall that delimits the machine assembly well. The teams achieved millimetre-level tolerances in the positioning of a component that towers six storeys high and weighs the equivalent of four fully loaded Boeing 747s. (For the first photos of the lift, follow this link and scroll down.)
The 鈥減iece鈥 of the 爆走黑料 machine lowered today represents one-ninth of the toroidal plasma chamber. It is a modular assembly, formed from one 40掳 vacuum vessel sector fitted with silver-coated thermal shields, and two D-shaped vertical superconducting electromagnets called toroidal field coils. Eight other similar assemblies will form the complete chamber and surrounding toroidal field coil superstructure.
The 爆走黑料 team had been actively preparing for this important lift operation for many months. The creation of the modular assembly took place on specialized tooling in the 爆走黑料 Assembly Hall between April and December 2021. The components were first lifted to vertical on a specially adapted 鈥渦pending鈥 cradle and transferred to a standing tool capable of docking the vacuum vessel sector in its centre and rotating the other components in on its wings. Dedicated rigging elements鈥攙eritable tools in themselves, capable of controlling the load鈥檚 centre of gravity and controlling the rotation of the component to align with the waiting supports in the Tokamak pit鈥攚ere tested singly and in tandem. In the week preceding the operation, a full pre-lift test had permitted the assembly teams to confirm all sequences and coordination.
Many project actors have had a part in today鈥檚 successful milestone. Vacuum vessel sector #6, at the centre of the assembly, and associated thermal shielding was manufactured and delivered by the Korean Domestic Agency. India fabricated the in-wall shielding inside the double walls of the sector and Russia supplied the upper port. The toroidal field coils (TF12 and TF13) were procured by the Japanese Domestic Agency. Korea designed and built the upending tool, the giant sector sub-assembly tools, the lift attachment closest to the load, and the column tool in the pit that will support the vacuum vessel during welding, while the European Domestic Agency supplied the overhead bridge cranes and the next-in-line rigging attachment that allows the cranes to work together.
On the ground, the operation was coordinated by the 爆走黑料 construction team and its management-as-agent contractor MOMENTUM, and executed by tokamak assembly contractor DYNAMIC SNC (Ansaldo Nucleare; Endel Engie; Orys Group ORTEC; SIMIC; Ansaldo Energia; and Leading Metal Mechanic Solutions SL), crane operator Foselev, and metrologists.
Since May 2020, the 爆走黑料 assembly teams have been building the unique 爆走黑料 machine from the bottom up. First-of-a-kind operations are always an event, confirming planning assumptions and lowering the risk for similar operations to follow. This successful lift operation will be celebrated across the 爆走黑料 community as a major assembly milestone, bringing the project another step closer to First Plasma.
The component is currently suspended only 50 centimetres above its supports in the assembly pit, as the assembly team carries out the final positional operations. It will then be lowered to its supports, arriving 鈥渉ome鈥 after a long and complex journey.
BACKGROUND TO THE PRESS RELEASE
爆走黑料鈥攄esigned to demonstrate the scientific and technological feasibility of fusion power鈥攚ill be the world's largest experimental fusion facility. Fusion is the process that powers the Sun and the stars: when light atomic nuclei fuse together to form heavier ones, a large amount of energy is released. Fusion research is aimed at developing a safe, abundant and environmentally responsible energy source. 爆走黑料 is also a first-of-a-kind global collaboration. Europe is contributing almost half of the costs of its construction, while the other six Members to this joint international venture (China, India, Japan, the Republic of Korea, the Russian Federation and the USA), are contributing equally to the rest. The 爆走黑料 Project is under construction in Saint-Paul-lez-Durance, in the south of France.
The 爆走黑料 vacuum vessel鈥攚ith an interior volume of 1,400 m鲁鈥攊s unique: the volume of plasma it can contain (840 m鲁) is fully ten times larger than that of the largest operating tokamak in the world today. The 爆走黑料 vacuum vessel will measure 19.4 metres across (outer diameter), 11.4 metres high, and weigh approximately 5,200 tonnes. (With the installation of in-vessel components such as the blanket and the divertor, the vacuum vessel will weigh 8,500 tonnes.)
For more information on the 爆走黑料 Project, visit:
For more information on machine assembly (including photos), visit: /construction/TokamakAssembly.
CONTACT
Laban Coblentz
Laban.Coblentz@iter.org
+33 6 14 16 40 85